全自动纸箱成型机E7

全自动纸箱成型机E7

• 能力：产量：35只/分；(立柱形开口箱)
• 纸板类型：瓦楞纸板
• 盒型: Plaform, Citrus, P84, 开放式立柱箱，封闭式立柱箱等
• 盒子尺寸：最小300x200x58mm至最大600x400x250mm
• 交货时间：±65天(取决于生产排程)

AUTOMATIC FORMER MODEL E-7 FOR THE FOLDING AND GLUING OF CORRUGATED BOARD TRAYS WITH REINFORCED CORNER POSTS-WITH OR WITHOUT TOP FLAPS

Picture of a E-7 with ES stacker (option & reference) 设备图片仅供参考，以实物为准
A single blank is picked by means of suction caps from a magazine where the cardboard sheets lie horizontally. 真空吸盘在水平料仓吸取纸板；
After the blank is place onto the main transport chain, datum lugs fitted on the chain transport the blank to the forming stations. At this point glue is applied and the corner flap is mechanically pre-folded at a 90 degree angle.
纸板通过链条带动推杆向前移动，立柱的摇盖在设定位置，通过机械动作完成90度的预折；
By means of a special dedicated system developed by SMI PAK, the blank stops in the final folding and pressing station where the forming of the corner posts is completed accordingly to standard shapes and sizes that can be erected on the machine.通过SMI PAK独立开发的机构，纸板停止在折叠成型位置，完成立柱的成型。纸箱要符合机器成型的标准箱型和尺寸。
From here, the partially formed blank is transferred to the forming area after further glue lines have been applied.
完成立柱成型后，纸板移动到成型区域，并完成相应位置的施胶；
Next, the blank is placed precisely into position under the press/mandrel, which completes the construction of the tray inside the forming station.
接下来纸板被精准的推送到成型模具下方，并在成型区域内完成纸箱的成型；
The individual trays then fall through the forming station onto a conveyor belt below which transports them to the SMI PAK ES stacker(optional).
成型后的纸箱跌落在下方的输送带上，传送到SMI PAK ES堆垛机（可选）。
MAIN FEATURES OF THE MACHINE
主要功能
Robust frame in welded and painted steel.
加强的碳钢机架,防锈喷涂处理；
High capacity horizontal blank magazine.
高速水平料仓；
Easy adjustments of blanks supports in the magazine by means of platform escales. 料仓纸板尺寸调节便捷；
The blank is picked from the magazine by suction cups, driven by Venturi meter generated vacuum( one Venturi system for each vacuum cup).
吸盘在料仓里吸取纸板，文丘里系统产生真空，每一只吸盘由一只阀组系统控制；
The adjustment of suction cups positioning accordingly to blank dimensions is highly accessible and can be accomplished from the outside of the machine.
Top moving blank guiding system allowing to run bending cardboard sheet.
吸盘位置根据纸板的尺寸调整，可以在机器外部完成，导杆机构可以保证弯翘纸板的进料。
Extra blank transport system combing motor-driven and skate wheels together, which allows to run thin and light cardboard sheets.额外的纸板进料系统，可以整合电机驱动和滑轮机构，实现薄的轻的纸板进料；
Mechanical corner pre-folding system by means of flap lifting devices.
机械提升装置，完成立柱的预折叠；
Transport system of the cardboard sheets by means of a specifically designed motor driven transport chain with datum lugs and frequency inverter, which allow to vary production speed at any time. The main feature of this transport chain is the possibility to stop the blank to allow an accurate forming of the corners despite the continuous constant speed.
进料机构由单独的电机驱动链条，带编码器和变频器，可以调节进料速度。该功能可以满足恒定速度连续生产下，纸板能准确地停留在立柱成型位置。
The position of the chain can be adjusted so that the position of corner pressing devices will not change.
链条的位置可调，所以立柱成型结构的位置不需要变化；
Corner folding units, one on each side of the machine, composed of one pneumatic folding device for open corners, or two folding devices for closed corners(option).
立柱成型单元，两边各一只气动成型装置用于开口立柱箱的成型，或者两边各两只气动成型装置用于封闭立柱箱的成型；（可选）
Corner pressing units, one on each side of the machine. Adjustments can be carried out through hand wheels with platform e indicators. The change over from open to “L” shaped corner type is very easy and intuitive. Changeover parts not required.
立柱成型可以通过手轮调节完成开口立柱或L型的更换，直观方便，不需要更换配件；
Lifting system of the pressing units grants an easy removal of cardboard sheets in case of need, or in the event of a maintenance service or cleaning of the machine. In compliance with the related safety rules, the system is equipped with a mechanical lock which protects the machine operator from harm.
专利设计的提上系统，当需要的时候或者维护清洁机器时，用于纸板的剔出。根据相关的安全规则，设置安全机械锁，保护操作人员不受伤害；
Press unit for the forming of the trays, operated by the vertical movement of the mandrel. The mandrel size depends on the size of the tray to be erected.
垂直移动的成型模具完成成型动作，尺寸根据成型的纸箱尺寸调整；
Tray forming station equipped with hoppers and pneumatic devices for the folding of top and side flaps. This station also features tray stopping units, as well as devices granting a correct ejection of the tray.
成型位置由成型区和气动装置，完成上部和边上的摇盖折叠。设置停机和纸箱剔出装置；
The machine also features: 机器其它功能：
Fast changeover system thanks to hand wheels with platform e indicators. Quick replacing of the mandrel, when necessary for the change over.
通过手轮和计数器快速的调节和更换模具；
Two fold adjustment of side blank guides: this system is both present under the magazine and in the forming area, thus allowing independent adjustments of the guides at the front and at the back of the machine. This helps compensate any possible width variation of the blanks after the forming of corners.
两边的纸板导轨在料仓和成型区，可以独立调节，以适应立柱成型前后宽度的变化；
Adjustments are carried out by means of screws and platform e counters.
通过螺杆和计数器来调整；
Hot-melt gluing system. The basic configuration is composed of a tank/pump unit, 4 pipes and 4 spraying heads.
热熔胶系统，基本配置胶缸，胶泵和4管4枪；
Reinforced supports for the spraying heads, so as to assure the precision of the glue lines.
喷枪压力补偿，以保证胶线的精准施胶；
Transparent mechacrylate safety interlock guards with aluminum frame. In particular, the micro switches on the side guards are mechanically locked until the corner pressing unit is completely lifted.
铝型材框架，护栏安全接近开关关闭，直到成型模具完全升起；
Switchboard 操作面板
HMI with user friendly interface with touch screen panel for an easy access to all machine data(i.e. processed format, machine status and fault listing). Storage capacity: 100 programs.
人机界面，触摸屏操作。可显示工作状态、参数和报警信息等，可存储100个 模块；
The machine is supplied with the touch screen panel positioned as standard, yet it can be placed on the opposite side on request.
机器的触摸屏可以装在标准位置，也可以根据要求安装在另外一边；
Painting: frame RAL 2004; panels RAL 7035;
油漆: 框架RAL2004, 面板RAL7035；
Machine designed and manufactured according to the related CE safety rules 2006/42/CE(2004/108/CE et 2006/95/CE)
欧盟标准认证。
Speed: 35 trays/minute (Trays with reinforced corner posts).
产量：35只/分；(立柱形开口箱)
Production speed depends on board dimensions and quality.
实际生产速度与纸板尺寸和质量有关；
Electrical supply: 400V-50HZ 3 phases + N + G
电源标准：400 V – 50 Hz  3 phases + N + G  （国内380V)
Control voltage: 24V DC
控制电压：24 VDC
Working temperature: from 5°C-35°C
工作温度：5°C-35°C
Installed power: 7 KW
装机功率：7 KW
Air consumption: 24.2NL/Cycle at 6 Bars.
压缩空气：24.2升/循环，工作压力6公斤；
Weight: 2400 KG approx with molds and parts
重  量：约2400公斤(带模具及配件)

DIMENSIONAL LIMITS 尺寸范围
Blank dimensions (LxW): min. 430x330 mm
纸板尺寸 max. 1.300x1.000 mm
Citrus trays dimensions (LxWxH): min. 280x180x60 mm
纸箱尺寸 max. 600x600x250 mm
Height without corner: 300mm
备注: 没有立柱结构，高度可达300毫米。
sizes included in the supply, as specification from the customer
具体样品尺寸，由客户提供。